WALTER TOOLS ZDGT Carbide Milling Insert

Walter ZDGT carbide milling inserts are replaceable bits used in milling machines to remove material from a workpiece. They are used in various machining operations, such as cutting, shaping and drilling different materials like metals, plastics and composites.

Filter
Chip-Breaker: K85 , Cutting Direction: Right , Insert Material: Carbide , Insert Shape: Rhombic , Mounting Style: Screw Held , No. of Edges: 2 , Rake: 15 Degrees , Style: Positive
StyleModelANSI NumberCoatingGradeInscribed CircleInsert ThicknessNose RadiusWorkpiece MaterialPrice (inc. GST)
A
ZDGT150404R-K85 WK10
ZDGT150404R-K85 WK10UncoatedWK100.591"0.187"0.016"Cast Iron SGD 52.15
A
ZDGT150408R-K85 WK10
ZDGT150408R-K85 WK10UncoatedWK100.591"0.187"0.031"Cast Iron SGD 52.15
A
ZDGT150408R-K85 WXN15
ZDGT150408R-K85 WXN15PVDWXN150.591"0.187"0.031"Non-Ferrous Materials SGD 68.47
A
ZDGT150416R-K85 WK10
ZDGT150416R-K85 WK10UncoatedWK100.591"0.187"0.063"Cast Iron SGD 56.35
A
ZDGT150416R-K85 WXN15
ZDGT150416R-K85 WXN15PVDWXN150.591"0.187"0.063"Non-Ferrous Materials SGD 71.07
A
ZDGT150420R-K85 WK10
ZDGT150420R-K85 WK10UncoatedWK100.591"0.187"0.079"Cast Iron SGD 52.27
A
ZDGT150420R-K85 WXN15
ZDGT150420R-K85 WXN15PVDWXN150.591"0.187"0.079"Non-Ferrous Materials SGD 71.07
A
ZDGT150425R-K85 WK10
ZDGT150425R-K85 WK10UncoatedWK100.591"0.187"0.098"Cast Iron SGD 50.83
A
ZDGT150425R-K85 WXN15
ZDGT150425R-K85 WXN15PVDWXN150.591"0.187"0.098"Non-Ferrous Materials SGD 68.84
A
ZDGT150430R-K85 WK10
ZDGT150430R-K85 WK10UncoatedWK100.591"0.187"0.118"Cast Iron SGD 52.27
A
ZDGT150430R-K85 WXN15
ZDGT150430R-K85 WXN15PVDWXN150.591"0.187"0.118"Non-Ferrous Materials SGD 71.07
A
ZDGT150440R-K85 WK10
ZDGT150440R-K85 WK10UncoatedWK100.591"0.187"0.157"Cast Iron SGD 52.27
A
ZDGT150440R-K85 WXN15
ZDGT150440R-K85 WXN15PVDWXN150.591"0.187"0.157"Non-Ferrous Materials SGD 71.07
A
ZDGT200508R-K85 WK10
ZDGT200508R-K85 WK10UncoatedWK100.787"0.219"0.031"Cast Iron SGD 93.98
A
ZDGT200512R-K85 WK10
ZDGT200512R-K85 WK10UncoatedWK100.787"0.219"0.047"Cast Iron SGD 84.82
A
ZDGT200516R-K85 WK10
ZDGT200516R-K85 WK10UncoatedWK100.787"0.219"0.063"Cast Iron SGD 85.11
A
ZDGT200520R-K85 WK10
ZDGT200520R-K85 WK10UncoatedWK100.787"0.219"0.079"Cast Iron SGD 85.11
A
ZDGT200530R-K85 WK10
ZDGT200530R-K85 WK10UncoatedWK100.787"0.219"0.118"Cast Iron SGD 91.05
A
ZDGT200540R-K85 WK10
ZDGT200540R-K85 WK10UncoatedWK100.787"0.219"0.157"Cast Iron SGD 85.11
A
ZDGT200550R-K85 WK10
ZDGT200550R-K85 WK10UncoatedWK100.787"0.219"0.197"Cast Iron SGD 85.11
A
ZDGT200560R-K85 WK10
ZDGT200560R-K85 WK10UncoatedWK100.787"0.219"0.236"Cast Iron SGD 85.11
A
ZDGT200564R-K85 WK10
ZDGT200564R-K85 WK10UncoatedWK100.787"0.219"0.252"Cast Iron SGD 84.82

Features

  • Walter ZDGT milling inserts are carbide construction for improved life and neat cuts.
  • They offer screw held mounting for easy & secure installation.
  • These milling inserts have a rhombic / diamond shape that enhances stability and tool life.
  • They have a 15 degree clearance angle, increasing cutting efficiency and tool life.
  • These milling inserts feature a 25 degree chip breaker groove for improved chip evacuation and surface finish.

Frequently Asked Questions

How do I maintain these milling inserts?

  • Keep them clean and dry when not in use.
  • Use an appropriate container or case for storage.
  • Use proper coolant and lubricant during operation.
  • Inspect inserts regularly for signs of wear or damage.
  • Use proper handling techniques to avoid damage or injury.
  • Keep the inserts sharp and free from debris.

How do I install these milling inserts?

  • Choose the appropriate insert size and shape for your milling operation.
  • Ensure the milling machine is turned off and unplugged before installation.
  • Locate the insert pocket on the milling machine's cutter head or arbour.
  • Clean the insert pocket thoroughly using a soft brush and compressed air to remove any debris or dust.
  • Carefully insert the milling insert into the pocket, ensuring it is seated properly.
  • Use the tightening tool to tighten the insert into place.
  • Double-check that the insert is secure and flush with the pocket surface.

How to ensure safety while using these milling inserts?

To ensure safety while using milling inserts, it is important to wear appropriate protective gear, follow proper machine operating procedures, ensure proper tool installation and alignment, inspect tools regularly for wear or damage and provide adequate training to machine operators.

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